January 01st
12 Tips to extend the life of your case packing equipment
Are you looking for ways to extend the life of your case packing equipment and increase its efficiency? You're not alone. For businesses, especially those in the manufacturing sector, it's vital to ensure their equipment is well maintained, so that production costs remain low. That's why we have put together this list of 12 tips designed to help you maximize the lifespan of your case packing machinery and keep you from having costly downtime. Keep reading as we discuss how simple adjustments can make a big difference when it comes to maintaining peak performance from your automatic packaging systems.
Here at Enoline Solutions, with our 30+ years of experience as packaging line integrators, we have selected for you only the most durable machines, and we have the experience to fix them rapidly for you.
1 - Test Case Material Consistency
To maximize the lifespan of case packing equipment, it's important to test the consistency of your case material before use. This ensures that cases such as boxes and crates are able to efficiently progress through your case packing machinery without running into any issues or delays. Verifying material consistency at the start can prevent costly downtime further down the line. Regular maintenance, careful handling of the machinery, and adopting an environmentally sound approach to waste management can also help you extend the life of your case packing equipment.
2 - Check and Replace Worn Components
It is important to regularly check components such as belts, bearings, and chains for signs of wear and tear. If any are found to be damaged, they should be replaced immediately in order to ensure that your machine continues functioning at its best. Ensure the replacement parts are compatible with your case packing equipment so you don't suffer any unexpected downtime.
3 - Clean and Lubricate Equipment Regularly
Regular cleaning and lubrication of your case packing machinery's moving components can help prevent corrosion, reduce friction, and help maintain optimal performance. It is recommended that this procedure is carried out at least once a week for every machine in your facility. Make sure you also use the correct type of lubricant that is compatible with your equipment and its components.
4 - Inspect Belts and Chains
It's important to inspect belts and chains on a regular basis for signs of wear, tear, or damage. If any are found, they should be replaced as soon as possible to avoid unexpected downtime. If they are still in good condition, check that they are properly tensioned to ensure that the case packing machine runs smoothly and efficiently.
5 - Reduce Vibrations
Vibrations can cause factors such as fatigue to occur in your equipment, meaning it will not run at its optimum efficiency and could suffer from problematic breakdowns. To avoid this, ensure that all of your case packing machinery is secured firmly to the ground and that it's well-balanced.
6 - Use Air Filters
Air filters can help keep dust and dirt particles away from your equipment, reducing the chances of clogging or jamming within your case packing machine. It's important to clean or replace air filters on a regular basis in order to keep your equipment running efficiently.
7 - Keep Adhesives Clean
Sticky adhesives can cause problems within your case packing machinery, leading to downtime and repairs. To avoid this, ensure that you maintain a regular cleaning regime for all of your equipment's adhesive components. This should include checking the application nozzles and changing out any adhesive cartridges when they start to lose their stickiness.
8 - Test All Electrical Components
To protect your case packing machinery from electrical surges or faults, it's essential to test all of the equipment's electrical components on a regular basis. This includes checking that fuses and circuit breakers are operating correctly and ensuring power wiring is undamaged.
9 - Change Seals and Gaskets
Seals and gaskets are essential components of your case packing machinery, allowing them to perform optimally. To ensure that they don't wear out over time, it's important to change these seals and gaskets on a regular basis. This should be done in accordance with the manufacturer's instructions.
10 - Stay Up to Date
It's important to stay up to date with any software or hardware updates that are released for your case packing machinery. These could provide new features or patches that can help keep your equipment running smoothly and prevent downtime in the long term. Additionally, you should also be aware of any new regulations or standards that may be applicable to your equipment.
11 - Fit The Box To The Parts
To ensure that the parts you are packing into boxes fit securely, it's important to adjust the size of your box and/or tray to match. This will also reduce product movement during transit, providing added protection for delicate items.
12 - Don't Stop Inspecting
Even if your case packing machinery is running smoothly, it's important to continue inspecting the equipment on a regular basis. This will help you identify any potential problems before they become serious and cause unplanned downtime or costly repairs. Additionally, it's also a good idea to keep logs of all the inspections that have been carried out for reference.
Conclusion
By following these 12 steps, you can ensure that your case packing machinery runs smoothly and efficiently. Regular maintenance is key to maintaining your equipment's performance and reducing unplanned downtime and repairs. Additionally, taking the necessary precautions to keep your equipment up to date will ensure that it continues running optimally for years to come.
Let us use our 30+ years of experience to help you choose the best and most durable packing solution for your business